No databases visible on pg 8.3 server

Gday,

My customer has a large database running under 8.3. I would love to 
upgrade, but that's a story for another thread :)

User called me and told me the database was out of space. I managed to 
recover a little space by moving the text logs (pg_log) to another drive.

I then had a process read through the large objects table and unlink 
those not referenced in the appropriate "user" (as opposed to system) table.

While this process was running I had asked the users not to add any new 
items to the database, as I wanted to recover some space first. One user 
did not get the message and proceeded to add a new item, which promptly 
blew the remaining space and caused postgres to panic and shutdown.

When I tried to restart the database, it failed. Checking the log showed:
2012-11-05 23:03:06 EST LOG:  database system was interrupted; last 
known up at 2012-11-05 11:48:07 EST
2012-11-05 23:03:06 EST LOG:  database system was not properly shut 
down; automatic recovery in progress
2012-11-05 23:03:06 EST LOG:  redo starts at 285/29010680
2012-11-05 23:03:06 EST LOG:  loaded library 
"$libdir/plugins/plugin_debugger.dll"
2012-11-05 23:03:06 EST FATAL:  the database system is starting up
2012-11-05 23:03:07 EST LOG:  could not open file 
"pg_xlog/00000001000002850000002E" (log file 645, segment 46): No such 
file or directory
2012-11-05 23:03:07 EST LOG:  loaded library 
"$libdir/plugins/plugin_debugger.dll"
2012-11-05 23:03:07 EST FATAL:  the database system is starting up
2012-11-05 23:03:08 EST LOG:  loaded library 
"$libdir/plugins/plugin_debugger.dll"
2012-11-05 23:03:08 EST FATAL:  the database system is starting up
2012-11-05 23:03:08 EST LOG:  startup process (PID 872) was terminated 
by exception 0xC000000D
2012-11-05 23:03:08 EST HINT:  See C include file "ntstatus.h" for a 
description of the hexadecimal value.
2012-11-05 23:03:08 EST LOG:  aborting startup due to startup process 
failure

After some googling I ran a pg_resetxlog -f with the following results 
in the log:
2012-11-06 00:05:22 EST LOG:  database system was shut down at 
2012-11-06 00:04:57 EST
2012-11-06 00:05:22 EST WARNING:  database "template1" must be vacuumed 
within 3229614458 transactions
2012-11-06 00:05:22 EST HINT:  To avoid a database shutdown, execute a 
full-database VACUUM in "template1".
2012-11-06 00:05:22 EST LOG:  database system is ready to accept connections
2012-11-06 00:05:22 EST LOG:  autovacuum launcher started
2012-11-06 00:05:22 EST LOG:  loaded library 
"$libdir/plugins/plugin_debugger.dll"

I shut down the database, installed another drive, and copied the entire 
filesystem to the new drive.

When I next connected to the database, no databases were visible at all, 
not even the templates.

After much googling I found references to pg_database/1262. A hex editor 
showed the names I was hoping to see: both templates, postgres and my 
customer's database. Similarly, the file "pg_database" matched what I 
was seeing in 1262.

I had an old hard drive which I replaced in April of this year which had 
the same database structure on it. When I replaced it I copied the file 
structure to the new drive and restarted the database server against 
that. So I copied the 1262 file from that to the current drive - with no 
effect. Still couldn't see any databases. Or roles, for that matter...

So please, can someone give me a clue where I should look next? If I 
have to, I will start from the old drive again, but I don't really want 
to lose the data between April and now if I can avoid it.

By the way, the filesystem /appears/ to have the right amount of 
occupied data for the database, despite said database not being visible.

Regards and TIA,
Pat Heuvel